A copper conductor consists of a single copper wire or multiple copper wires(electric wire), which are described as follows: Hard copper wire: cold processed by stretching wire, with high tensile strength, suitable for overhead power cables, distribution wires and building wires conductor. Soft copper wire: hard copper wire is heated to remove the residual stress generated by cooling processing, r...
Many factors need to be considered when deciding on a metal connection method, including tangible and intangible characteristics. Depending on the application, the investment will vary based on the connection design, welding materials, geometry, dimensions and dimensions, environmental impact, and the mechanical and electrical integrity required for a given product. In this article we will focus o...
What is Teflon cable? Teflon cable, also known as high temperature cable, refers to the use of fluorine plastic insulation materials (FEP, PFA, PTFE) cables. Excellent corrosion resistance, almost insoluble in any organic solvent, oil resistance, strong acid resistance, strong alkali resistance, strong oxidant and so on. Excellent electrical insulation performance, high voltage resis...
First, passive water blocking materials Filling the cable with passive water blocking material petroleum paste is the main measure of water blocking in the early power cable. This method can effectively prevent the water outside the cable, but the filling of petroleum paste has the following disadvantages: 1. Greatly increase the weight of the cable; 2. The conductivity of cable core decrea...
The application scenarios of energy cables are mainly car interior, charging gun/charging pile and car charging, and the high-voltage wiring harness in the car is mainly to provide high-voltage and strong electric power supply for new energy vehicles, which is a high safety part in new energy vehicles, with large voltage/large current, large diameter wire number and other characteristics. This als...
What plating options are available for high voltage connectors? There are many options for the coating of terminals, which are usually divided into four categories: precious metals, inert metals, alloys and dispersions. The first three categories are already established and used, while decentralization is just beginning to emerge in response to the need for high-power connectivity in EV char...
In modern society, the rapid development of electricity, communications, automotive and other industries cannot be separated from a seemingly insignificant but crucial component - the wire harness. Wire harness, is a collection of multiple wires tied together according to certain laws, it is like the link connecting various devices, providing convenience for our lives. 01 Definition of wire...
The high voltage cable in the electric vehicle is a kind of "wire" with "insulation" installation that transmits electrical energy through the point front ring for spark plug ignition, so that the initiator does work. Its structure is not complicated, and a layer of high strength insulator is wrapped inside the external metal wire through the consumer process. It can have good insulation and ...
Evolution of Vehicle Architecture Over time, both vehicles and electrical technology have undergone rapid development and change. Early vehicles relied mainly on mechanical systems, while with the advancement of technology, electrical systems gradually became an integral part of the vehicle. As a result, the amount of data transferred in vehicles is growing rapidly. In 2018, a car ne...
What are solderless terminals? Solderless terminals provide simplified wire connection solutions. While welding provides permanent connections, solderless terminals are advantageous in applications where disconnection may be required for repairs or impending changes to the design or components. Terminals and connectors TE Connectivity pioneered crimp technology and crimp produ...
The long battery charge time of electric vehicles (EVs), compared to petrol or diesel vehicles, which can be refueled quickly, is a major barrier to widespread acceptance. To overcome this problem, car manufacturers (OEMs) are trying to introduce faster charging systems with peak charging power of 250 kW or higher. While these charging systems only take about 20 minutes to provide a vehicle with e...
【Abstract】 With the application of aluminum wire in automotive wiring harness gradually widely, this paper analyzes the connection technology of aluminum power harness, analyzes and compares the performance of different connection methods, so as to select the connection mode of aluminum power harness in the later stage. 01 Overview With the promotion of the application of aluminum wire harn...
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