【 Abstract 】 With the pure electric drive as the main strategy for the development of the new energy automobile industry and the transformation of the automobile industry, intelligent manufacturing has become a national strategy, and the correct assembly of high-voltage wiring harness is an important part of the vehicle assembly. Combining the general principle of cybernetics and the factors affec...

As a key component of new energy vehicles, the three-dimensional layout of high-voltage wiring harnesses directly affects the performance, safety and reliability of vehicles. Reasonable three-dimensional layout can ensure the stability of the wiring harness, easy assembly and maintenance, while improving the overall efficiency of the vehicle.   1 Classification of high voltage wiring harness ...

High voltage wire harness is an important carrier of the power and signal transmission and distribution system of new energy vehicles, and the crimping performance of high voltage wire harness terminals is the most important performance index of new energy vehicles. This paper establishes a data analysis model for the crimping performance of high voltage wire harness terminals of new energy vehicl...

At present, the competition in the new energy vehicle market is becoming increasingly fierce. With Tesla's price reduction, BYD's open letter asking suppliers to reduce prices and other events, it can be expected that the subsequent competition will enter a more heated stage. If automobile companies want to win a place in the highly competitive new energy vehicle market, they can only rely on high...

The environment is more complicated when the wiring harness is routed outside the car. In order to better protect the wires, it is necessary to use reasonable coverings outside the wires to protect the wear. The coverings can play a role in prevention, early warning, earthquake, early warning, etc., so that the wires can be used normally in the environment. This article mainly introduces the selec...

Overview The continuous rise of international crude oil prices, the whole society's greater concern about environmental deterioration and global warming, coupled with the tilt of governments' taxes and policy support, have prompted the market share of alternative energy, especially electric vehicles, to grow worldwide. Electric vehicles mainly include three categories, namely pure electric vehicle...

Car terminals are used to connect fuses, battery terminals, and vehicle sensors. They are found in cars, trucks, motorcycles, RVS, SUVs and engineering vehicles, as well as electric vehicles. Today's cars contain about a mile of wire and thousands of electrical connections. These connections power and control the vehicle and its accessories, including safety and infotainment functions. They connec...

As the market explosiveness of new energy vehicles continues to increase, the market size of automotive connectors continues to expand. According to Bishop & Associates (a global connector market research organization), the global automotive connector market size will reach US$19.452 billion in 2025, of which China's automotive connector market will account for 23% of the total, with a size of...

Automotive high-voltage wiring harnesses are a type of cable system that has gradually become a key element along with the popularization of automotive technology, especially electric and hybrid vehicles. The following is a detailed introduction to automotive high-voltage wiring harnesses:   I. Definition and Function of HV Cable Harness High-voltage wiring harnesses refer to cable systems us...

The CCS integrated busbar is mainly composed of signal acquisition components, plastic structural parts, copper and aluminum bars, etc. It is connected into a whole through processes such as hot pressing or riveting. It is applied in new energy vehicles and energy storage battery modules to achieve high-voltage series and parallel connection of battery cells, as well as temperature sampling and vo...

Introduction     In the world of electronics and electrical systems, wire harness and cable assembly manufacturing plays a crucial role in ensuring reliable connectivity and efficient power distribution. Whether in automotive, aerospace, industrial machinery, or consumer electronics, these components are essential for transmitting signals and power safely.     This blog ex...

The Art of Signal Synchronization: Unveiling the Technological Mysteries of Matching Cable Assemblies In modern electronic systems, signal transmission is like a precise symphony performance. And the matching cable assembly is the indispensable conductor in this performance, ensuring that each electronic signal can be perfectly synchronized and resonate harmoniously.   I. What is a matching c...