The rapid development of new energy vehicles is reshaping the automotive industry chain pattern, and the wiring harness system, as the "nervous system" of vehicles, has also undergone profound changes in its technical demands and market structure. From high voltage, intelligence to lightweighting, the wire harness industry is undergoing an all-round upgrade from material innovation to manufacturin...

What is a shielded wire? Definition: A wire with a conductor wrapped around the outside is called a shielded wire. The wrapped conductor is called a shielding layer, which is generally a braided copper mesh or copper foil (aluminum). The shielding layer needs to be grounded, and external interference signals can be conducted into the earth through this layer.   Function: To prevent interferen...

The CCS integrated busbar is mainly composed of signal acquisition components, plastic structural parts, copper and aluminum bars, etc. It is connected into a whole through processes such as hot pressing or riveting. It is applied in new energy vehicles and energy storage battery modules to achieve high-voltage series and parallel connection of battery cells, as well as temperature sampling and vo...

Introduction     In the world of electronics and electrical systems, wire harness and cable assembly manufacturing plays a crucial role in ensuring reliable connectivity and efficient power distribution. Whether in automotive, aerospace, industrial machinery, or consumer electronics, these components are essential for transmitting signals and power safely.     This blog ex...

Driven by the dual goals of the "dual carbon" strategy and consumers' range anxiety, automotive lightweighting has become a key technical path for the development of the new energy vehicle industry. As a factory in the wiring harness industry, Aichie Tech has been deeply engaged in the field of new energy vehicle wiring harnesses. Its high-voltage automotive wiring harnesses and high-voltage ...

Introduction In modern fuel-powered vehicles, the electrical system plays a crucial role, and the wiring harness is the "blood vessels" and "nerves" of the entire electrical system. It is responsible for transmitting power, signals and data to ensure the normal operation of various components such as the engine, lights, instruments and safety systems. So, what exactly are the wiring harnesses in a...

Automotive connectors: Breaking Through the triple challenges of high voltage, intelligence, and cost Reduction   Amid the revolutionary wave of electrification and intelligence in the automotive industry, connectors, as the "neural network" of vehicles, are currently confronted with three core challenges: high-voltage carrying capacity, intelligent transmission, and cost control. How to brea...

A Coaxial Cable is a high-frequency transmission line composed of two conductors, including an inner conductor, an insulating layer, an outer conductor (shielding layer), and an outer sheath. The central conductor of a coaxial cable is used for signal transmission. The outer metal shielding mesh of the coaxial cable serves two purposes: one is to act as a common ground wire for the signal, providi...

TXL, GXL and SXL are three common types of automotive wires, which differ in terms of material, performance and application scenarios. The following is a detailed comparison of them and a guide for selecting automotive wires:   I. Differences between TXL, GXL, and SXL Features TXL GXL SXL Conductor cross-sectional ultra-thin design (thinner outer diameter) standard cross-sectional standard cr...

Introduction At present, the competition in the domestic new energy vehicle market is becoming increasingly fierce. With the price reduction of domestic Tesla and the entry of Volkswagen's electric models, the competition will become even more intense in the future. Only by relying on high-quality, high-value products and leading technologies can automotive enterprises secure a place in the highly...

The basic idea of automotive wiring harness design is to determine the circuit loop based on the requirements of the electrical equipment and calculate the voltage and current of each loop, especially for high-power equipment. Select the matching connectors according to the electrical equipment, determine the cross-sectional area of the wiring harness based on the current, and then design the wiri...

With the rapid development of the new energy vehicle market, as a core component for energy transmission, the cost control and optimization of high-voltage wiring harnesses have become the key for automakers to enhance their competitiveness. Wire harness experts conduct an analysis from three dimensions: cost structure, quotation process, and cost reduction strategies. By integrating industry prac...