Wiring harness refers to the combination of multiple wires or cables according to specific design requirements and paths through bundling, wrapping, fixing, etc., to form an overall electrical connection component. It is widely used in automobiles, home appliances, industrial equipment, aerospace and other fields for the transmission of power, signals and data.

Main features of wire harness cable assembly:

1. Integration: Centralized management of multiple wires or cables to simplify installation and maintenance.

2. Standardization: Design according to a unified standard to ensure compatibility and reliability.

3. Protection: Protect the wire through insulation materials to prevent wear, corrosion and electromagnetic interference.

4. Flexibility: The length, shape and connection can be customized according to the needs.

Main components:

1. Wires or cables: Transmit power, signals or data.

2. Connector: Used to connect different devices or components.

3. Insulation materials: such as tape, sleeve, etc., to provide protection and insulation.

4. Fixed parts: such as cable ties, brackets, etc., used to fix the wiring harness.

Application field of wire harness & cable assembly:

1. Automobile: used for electrical connection of engine, instrument panel, lights and other systems.

2. Home appliances: internal electrical connections such as washing machines and refrigerators.

3. Industrial equipment: used for electrical connection of machinery and automation equipment.

4. Aerospace: Electrical systems for aircraft and spacecraft.

Manufacturing process:

1. Design: Design the layout and specifications of the wiring harness according to the requirements.

2. Material selection: Select the right wires, connectors and insulation materials.

3. Processing: cutting, stripping, crimping terminals, etc.

4. Assembly: Bundle wires and install connectors.

5. Test: electrical performance test to ensure quality.

Wiring harness is an indispensable component in electrical system. Through integrated and standardized design, the reliability and maintenance efficiency of the system are improved.